Rudder – 1

I started working on the rudder right after finishing the HS. It has been pretty straight forward until now. The first step was to trim and prepare the stiffeners. It is pretty awesome to see how the pre-punched holes only align in a specific way. It makes it really easy to get it right even for me:). Back riveting is the easiest way of getting good results no doubt about it!.

Once I had both skins ready I started to work on the structure. It took me a little bit of time to totally understand how the bottom part of the rudder goes together. Once I got it, preparation is basically the same that I’ve been doing on previous parts.

I’m done to the point where I have to start riveting the trailing edge. I bonded it with T-88 epoxy as mentioned on the instructions. I’ve been waiting for it to cure a couple of days, while I also order some rivets and an extra bucking bar to reach some pretty tight places near the trailing edge.

Last Friday I met another builder, Paul, who came from Cleburne, TX to check on my project. We had a pretty cool conversation sharing ideas and experiences. I hope to be down there visiting him pretty soon. If you want to check his work, he has a pretty cool builders blog here!.

Empennage

Finally after all the prep work I was able to order the empennage sub-kit. It was actually pretty easy and it only took 5 days to arrive from Oregon to Texas. It came packaged in two medium size boxes.

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Empennage as unloaded from the FedEx truck

After inspecting the boxes for damage I decided to open them and take a look at what was inside. It is really amazing how all the parts can fit on such a small pair of boxes.

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Box with all the big Aluminum pieces

Once everything was out, my wife and I spent around two hours and inventoried the parts. After everything was counted and in order only one small nut was missing. Van’s ask the builder to check the inventory within 30 days of receiving it to make sure that everything is right. If parts are missing they will get them to you.

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Bags of small parts

Everything was put back together, and will be stored in the next couple of days. I’m still waiting on some tools, and working on some small details in the shop before I can start the building process.